Core Features:
1). Tailored for Cooling Towers: The profiles produced typically feature cross-sections unique to cooling towers—examples include curved corrugated panels, stiffener plates, fan stack enclosure panels, and vertical frame columns.
2) Cold Roll Forming Process: Utilizing a series of progressive roller sets (ranging from as few as 10–15 sets to over 30 sets), the steel strip is gradually bent into the desired shape without the application of heat, thereby preserving the material's mechanical properties.
3). Continuous and Efficient: The system integrates various processes—such as uncoiling, leveling, punching, forming, and cutting—to achieve a fully automated, streamlined production workflow.
Typical Output Products:
Cooling tower casing panels (often featuring trapezoidal or curved corrugations to enhance structural rigidity)
Curved enclosure panels for fan stacks/cylinders
C-channel and Z-purlins for internal support frameworks
Fill media support brackets and drift eliminator side plates
Main Components:
Uncoiler → Leveler → Servo Feeder (with optional punching unit) → Main Roll Forming Machine → Curvature Adjustment Device (if required) → Cut-to-Length Unit → Collection Table
Technical Parameters
| Item | Parameter | Remark |
| Machine Base | National standard No.40 I-beam steel | Overall welding structure |
| Roller material | Cr12Mo1V1 | Vacuum hardening HRC60~62 |
| Main Shaft | φ90, 40Cr | Hardering and tempering |
| Forming groups | 16-18 | |
| Main motor power | 25 kW, K 107 | |
| Main drive gear box | X180 (X180 Helical gear box) | |
| Cut-off mode | Servo tracking hydraulic cut-off | Hydraulic station motor power is 7.5 kW |
| Punching mode | Punching machine | |
| Uncoiler | Load 5-Ton, with loading platform | Hydraulic station motor power is 2.2 kW |
| Control system | Simens/Scheider PLC | |
| Hydraulic system | BeiJin Huade brand | |
| Total length of production line | Around 30 meters | |
| Equipment weight | Around 12-Ton | |
| Raw material thickness | 2.0-3.0mm | Q235 galvanized coil |
| Production speed | 10-15m/min |

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