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Pallet Profile Roll Forming Machine
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Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine
Pallet Profile Roll Forming Machine

Pallet Profile Roll Forming Machine

The Pallet Profile Roll Forming Machine is an intelligent rolling equipment specially used for producing the core components of all-steel pallets in logistics and warehousing systems. It continuously cold-bends high-strength steel coils (Q235/Q345, thickness 1.0-2.0mm) into standardized profiles such as columns, beams, and panel reinforcements through multiple high-strength rollers, achieving high load-bearing capacity, long service life, and modular rapid assembly of pallets.
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  • Product Information

  • Core Functions and Technical Features:

    (1). Super strong load-bearing structure

    Panel reinforcement: Ω-shaped corrugated ribs (height 15-25mm), increasing the panel bending stiffness by 300%.

    Beam lock: self-locking dovetail groove design, plug-in pull-out resistance ≥5kN (no welding/bolts required).

    (2). High-efficiency anti-corrosion process

    Base material: hot-dip galvanized steel sheet (zinc layer ≥80μm)

    Online electrostatic spraying epoxy coating (thickness ≥60μm), salt spray corrosion resistance ≥1000 hours.

    (3). Intelligent flexible production

    Quick roller change system: switching pallet specifications (1200×800/1200×1000mm) takes only 20 minutes.

    Laser coding marking: automatic engraving of load level (A/B/C level) and production batch QR code.

    Core System Composition of the Equipment:

    Hydraulic uncoiler: hydraulic expansion bearing loads 5 tons of steel coils, EPC correction accuracy ±0.3mm.

    High-strength leveling machine: 9 rollers straighten 2.0 mm-thick plates to eliminate sickle bend (straightness ≤1mm/m).

    Precision Punching Unit: Servo die-punching synchronizes punching:
    • Column connection holes (Φ12 ± 0.1mm)
    • Forklift holes (100×50 ± 0.2mm).

    Compound Section Forming Machine (Core Module): 18-22 sets of carbide rollers (SKD11), performing step-by-step pressing

    Online electrostatic spraying: Powder recovery rate ≥ 98%, coating curing temperature 200°C ± 5°C (adhesion level 0).

    Servo cut-to-length: Flying saw cutting (cut inclination ≤ 0.5°), length range 0.5-2.5m (tolerance ± 0.3mm).

    Intelligent Palletizing Robot: Visually identifies profile types and sorts and stacks (columns/beams/panels in separate warehouses.

    Digital Twin Control System: Real-time monitoring of roller pressure and temperature, predicts maintenance cycles, and maintains a downtime rate of ≤ 0.5%.

    Industry Application Value:

    Cost Reduction and Efficiency Improvement: Single-line production capacity reaches 50-80 meters per minute, 15 times faster than welding processes, reducing manufacturing costs by 40%.

    Space Optimization: Nestable design (empty pallets can be stacked ≥ 5 layers), saving 60% in storage space.

    Technical Parameters
    Item Parameter Remark
    Machine Base National Standard No.40 I-Beam Steel Overall Welding Structure
    Roller Material Cr12MoV Steel Vacuum Hardening
    Main Shaft φ75，40Cr Hardening and Tempering
    Forming Groups 20  
    Main Motor Power 18.5KW, K Series  
    Main Drive Gear Box Chain & Gear  
    Cut-Off Mode Hydraulic Cut-Off Hydraulic Station Motor Power Is 22 KW
    Punching Mode Punching Device  
    Uncoiler Load 5-Ton, With Loading Platform Hydraulic Station Motor Power Is 2.2 KW
    Control System Siemens/Schneider PLC  
    Hydraulic System BeiJin Huade Brand  
    Total Length Of Production Line Around 28 Meters  
    Equipment Weight Around 8-Ton  
    Raw Material Thickness 1.0-2.0mm Q235 Galvanized Coil
    Production Speed 156~20m/min  
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PEOPLE SAY ABOUT US

Clients Testimonials

UK Buyer--Maxine

“The machine itself has been well built. It’s very nice. Having said that I would like you to design another mill to roll 1.5 to 3mm. The type would be exactly the same as this one with the same pre punching. Need the mill to be more heavy duty.” 

UK Buyer--Maxine
Korea Buyer--Mr. Lee

“Thank you, my friend. We will do some more good business next year. My son has started a business selling machining tools and parts so this is something you could look to supply.”

Korea Buyer--Mr. Lee
Russia Buyer--Dimtry

“Your machine is on site already. It’s well. I will send you some pictures when I am there. Thank you for the kind gifts.”  

Russia Buyer--Dimtry
Zimbabwe Buyer--Philemon

“Thank you my true friend! You’re an awesome friend! Regarding to a new IBR machine, we are planning to get another one but not yet, we are expecting for a production line contract and until don’t negotiate we cannot expand our plant.”

Zimbabwe Buyer--Philemon
Nigeria Buyer--Derin

“Thank you so much for the assistance and ur time am very happy to see this machine now. It’s so good. I would need to buy if I want to make something else, like maybe steel windows.”

Nigeria Buyer--Derin
USA buyer--Kieran

“ok....great! This is going to be a long relationship from this machine. We want to have the long relationship with you so that any future machine investment we have can come to u!”

USA buyer--Kieran
Kuwait buyer--Mahmoud

“Yes, many thanks for your help. Now we are with our money machine, as you said. Within 2 months, we plan to buy a new U-channel forming machine. Let me think about this matter.” 

Kuwait buyer--Mahmoud
India buyer--Rakesh

Hailong is our number one choice when we require a new roll forming machine, as their machines are well made, stable, long lasting and user friendly. We are very happy with the service & products we received from Hailong.

India buyer--Rakesh
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