Core Components Typically Include:
Loader/Uncoiler: Loads and unwinds the metal coils.
Guide/Straightening Device: Ensures the strip enters the forming area straight.
Multi-Stand Roll Forming Frame: The core component, each frame containing one or more pairs of upper and lower forming rollers, is responsible for gradually bending the metal.
Punching Unit: Automatic hydraulic stamping and forming. Different dies can be configured to meet different stamping requirements.
Cutting Device: Typically, a hydraulic flying shear or stop shear, it precisely cuts the sheet material to the desired length as it continues to move.
Discharging/Stacking System: Collects and stacks the formed and cut sheets.
Control System (PLC): Controls the entire production line's operating speed, cutting length, and counting.
Key Features and Applications of This Equipment:
Highly Specific: The roller dies are designed based on the precise cross-sectional shape and dimensional requirements of the YX36.5-780 corrugated sheet material, ensuring accurate final product parameters such as corrugation height, corrugation pitch, and effective width.
Efficient Production: Continuous operation is possible, with production speeds typically ranging from 15-30 meters per minute or higher, making it suitable for large-scale projects.
Material Compatibility: Coils of various materials (steel, aluminum) and coatings (galvanized, color-coated PVDF/Polyester/SMP, etc.) can be processed, with thicknesses typically ranging from 0.4mm to 1.0mm (depending on the equipment's capabilities).
Precise Cutting: Equipped with a high-performance cutting system, each plate is precisely cut to length.
Automated Control: The PLC system enables parameter setting, operation monitoring, and fault diagnosis, ensuring easy operation.
| Technical Parameters | ||
| Item | Parameter | Remark |
| Machine Base | National Standard No.45 I-Beam Steel | Overall Welding Structure |
| Roller Material | High Quality 45# Steel | Fine-Machining, Quenched, Coated With Hard Chrome |
| Main Shaft | φ75,45# Steel | Fine-Machining, Quenched |
| Forming Groups | 18 | |
| Main Motor Power | 7.5KW | |
| Drive Method | Chain Drive | |
| Cut-Off Mode | Hydraulic Cut-Off | Hydraulic Station Motor Power Is 4.0KW |
| Cut Blade | Cr12MoV | Quenched, HRC58-62 |
| Uncoiler | Load 5-Ton, With Loading Platform | Hydraulic Station Motor Power Is 2.2KW |
| Control System | Siemens/Schneider PLC | |
| Hydraulic System | BeiJin Huade Brand | |
| Total Length Of Production Line | Around 18 Meters | |
| Equipment Weight | Around 6-Ton | |
| Raw Material Thickness | 0.4-0.8mm | Q235 Galvanized Coil |
| Production Speed | 12~15m/min | |

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