Core Values of the Equipment:
Efficient Production: Continuous roll forming at speeds of 15-20 m/min meets the needs of large-scale projects.
Precision Guarantee: Ensures rib height and plate width tolerances of ≤±0.5mm (affecting floor flatness).
Customization Capabilities: In-line punching and corner cutting are possible (to accommodate pipeline crossings).
Core Components Typically Include:
Loader/Uncoiler: Loads and unwinds the metal coils.
Guarantee/Leveling Device: Ensures the strip enters the forming area straight.
Multiple forming stands: The core component, each consisting of one or more pairs of upper and lower forming rollers, are responsible for gradually bending the metal.
Cutting device: Typically, a hydraulic flying shear or stop shear, precisely cuts the sheet metal to the desired length as it continues to move.
Discharging/stacking system: Collects and stacks the formed and cut sheets.
Control system (PLC): Controls the entire production line's operating speed, cutting length, and counting.
Key Features and Uses of This Equipment:
Highly specialized: The roller molds are designed to precisely meet the precise cross-sectional shape and dimensional requirements of the YX50-1005 floor deck, ensuring accurate accuracy of key parameters such as wave height, wave spacing, and effective width in the finished product.
Efficient production: Continuous operation is possible, with production speeds typically reaching 15-20 meters per minute or higher, making it suitable for large-scale projects.
Material Compatibility: It can process coils of various materials (steel, aluminum) and coatings (galvanized, color-coated PVDF/Polyester/SMP, etc.), with thicknesses typically ranging from 0.8mm to 1.5mm (depending on the machine's capabilities).
Precise Cutting: Equipped with a high-performance cutting system, each sheet is precisely cut to length.
Automated Control: The PLC system enables parameter setting, operation monitoring, and fault diagnosis, ensuring easy operation.
| Technical Parameters | ||
| Item | Parameter | Remark |
| Machine Base | National Standard No.45 I-Beam Steel | Overall Welding Structure |
| Roller Material | High Quality 45# Steel | Fine-Machining, Quenched, Coated With Hard Chrome |
| Main Shaft | φ80,45# Steel | Fine-Machining, Quenched |
| Forming Groups | 20 | |
| Main Motor Power | 15KW | |
| Drive Method | Chain Drive | |
| Cut-Off Mode | Hydraulic Cut-Off | Hydraulic Station Motor Power Is 5.5KW |
| Cut Blade | Cr12MoV | Quenched, HRC58-62 |
| Uncoiler | Load 5-Ton, With Loading Platform | Hydraulic Station Motor Power Is 2.2KW |
| Control System | Siemens/Schneider PLC | |
| Hydraulic System | BeiJin Huade Brand | |
| Total Length Of Production Line | Around 20 Meters | |
| Equipment Weight | Around 9-Ton | |
| Raw Material Thickness | 0.8-1.5mm | Q235 Galvanized Coil |
| Production Speed | 15~20m/min | |

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