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Box-Beam Roll Forming Machines
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Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines
Box-Beam Roll Forming Machines

Box-Beam Roll Forming Machines

The Box-beam Roll Forming Machines is a core production equipment in the warehousing and logistics equipment manufacturing industry, specifically designed for the efficient and precise production of load-bearing beams for warehouse racking. Through a continuous roll forming process, high-strength steel coils are formed into beams with specific cross-sectional shapes, meeting the stringent strength, rigidity, and dimensional accuracy requirements of racking systems.
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  • Product Information

  • Core Functions and Industry Value:

    Replacing Traditional Processes: This machine replaces the inefficient cutting-welding-punching process, achieving integrated "coil to finished beam" manufacturing.

    Improving Product Performance: Cold work hardening increases the material's yield strength by 15%-20%, while achieving cross-sectional geometric accuracy ≤±0.2mm.

    Reducing Overall Costs: Material utilization exceeds 98%, and labor costs are reduced by 60%.

    Main Components and Workflow of the Machine:

    Uncoiling: The steel coil is placed on the uncoiling machine, automatically unrolled, and leveled.

    Guided Feeding: The strip is guided into the forming machine.

    Roll Forming: The strip passes through multiple sets of forming rollers (typically over ten to twenty passes). Each roll pass applies precise bending force to the strip, gradually transforming its shape from a flat sheet to its final C-shaped cross-section.

    Inline Punching/Coining (Optional): Some models integrate a punching unit during or after the forming process.

    Automatic Welding of Reinforcement Ribs & High-Rigidity Finishing Straightening: High-frequency resistance welding with penetration monitoring eliminates internal stress.

    Sizing and Cutting: The formed continuous beam passes through a measuring device (encoder). When it reaches the preset length, a high-speed cutting device (typically a flying saw or hydraulic punching shear) activates, instantly cutting it without interrupting the continuous operation of the forming machine.

    Discharging and Stacking: The cut individual beams are conveyed out of the machine and automatically collected, aligned, and stacked into bundles by a stacking system.

    Control System: A PLC and HMI (Human-Machine Interface) control the entire process, monitor equipment status, store production data, and set and switch production parameters for different product sizes.

    Technical Parameters
    Item Parameter Remark
    Machine Base National Standard No.45 I-Beam Steel Overall Welding Structure
    Roller Material Cr12MoV Vacuum Hardening
    Main Shaft φ90，40Cr Hardening and Tempering
    Forming Groups 26-28  
    Main Motor Power 25KW, Invt  
    Main Drive Gear Box K107 (K107 Helical Gear Box)  
    Drive Method 1.2 Inch Double Chain Drive  
    Cut-Off Mode Hydraulic Cut-Off Hydraulic Station Motor Power Is 11KW
    Punching Mode Hydraulic Punching  
    Uncoiler Load 5-Ton, With Loading Platform Hydraulic Station Motor Power Is 2.2KW
    Control System Siemens/Schneider PLC  
    Hydraulic System BeiJin Huade Brand  
    Total Length Of Production Line Around 25 Meters  
    Equipment Weight Around 12-Ton  
    Raw Material Thickness 1.2-1.5mm Q235 Galvanized Coil
    Production Speed 10~15m/min  
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PEOPLE SAY ABOUT US

Clients Testimonials

UK Buyer--Maxine

“The machine itself has been well built. It’s very nice. Having said that I would like you to design another mill to roll 1.5 to 3mm. The type would be exactly the same as this one with the same pre punching. Need the mill to be more heavy duty.” 

UK Buyer--Maxine
Korea Buyer--Mr. Lee

“Thank you, my friend. We will do some more good business next year. My son has started a business selling machining tools and parts so this is something you could look to supply.”

Korea Buyer--Mr. Lee
Russia Buyer--Dimtry

“Your machine is on site already. It’s well. I will send you some pictures when I am there. Thank you for the kind gifts.”  

Russia Buyer--Dimtry
Zimbabwe Buyer--Philemon

“Thank you my true friend! You’re an awesome friend! Regarding to a new IBR machine, we are planning to get another one but not yet, we are expecting for a production line contract and until don’t negotiate we cannot expand our plant.”

Zimbabwe Buyer--Philemon
Nigeria Buyer--Derin

“Thank you so much for the assistance and ur time am very happy to see this machine now. It’s so good. I would need to buy if I want to make something else, like maybe steel windows.”

Nigeria Buyer--Derin
USA buyer--Kieran

“ok....great! This is going to be a long relationship from this machine. We want to have the long relationship with you so that any future machine investment we have can come to u!”

USA buyer--Kieran
Kuwait buyer--Mahmoud

“Yes, many thanks for your help. Now we are with our money machine, as you said. Within 2 months, we plan to buy a new U-channel forming machine. Let me think about this matter.” 

Kuwait buyer--Mahmoud
India buyer--Rakesh

Hailong is our number one choice when we require a new roll forming machine, as their machines are well made, stable, long lasting and user friendly. We are very happy with the service & products we received from Hailong.

India buyer--Rakesh
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