Core Components (Production Line):
Uncoiler: Supports and uncoils the metal coil.
Leveler: Eliminates internal stresses, wavy edges, and other defects generated during the coiling process, ensuring a flat strip entering the roll forming machine.
Guide/Feeder: Precisely feeds the flat strip into the roll forming machine.
The roll forming machine: The most critical component. It comprises multiple sets (usually dozens) of roll forming rollers arranged in sequence. Each set of rolls applies a specific bending action to the strip, gradually deforming it to form a precise C- or U-shaped cross-section.
Punching/Chamfering Device (Optional): Punches connecting holes or cuts corners in purlins during or after forming.
Cut-off device: Precisely cuts continuously formed C/U-shaped purlins to predetermined lengths. Common methods include hydraulic flying saws (cutting while the material is moving) or hydraulic/pneumatic punching.
Outfeed Rack/Collector: Receives and neatly stacks the finished cut purlins.
Core Advantages:
High Efficiency: Continuous production, high speed, and high output.
High Precision: Forming rollers ensure highly consistent product size and shape.
High Material Utilization: Directly uses coils, eliminating virtually no scrap.
Low Energy Consumption: Processed at room temperature, energy consumption is significantly lower than hot rolling.
High Level of Automation: The entire production line can be fully automated, reducing labor costs.
Flexibility: By replacing different forming roller sets, the same machine can produce C- or U-shaped purlins of varying sizes (re-commissioning is required).
Cost-Effective: Advantages in overall efficiency, material utilization, and energy consumption result in low unit production costs.
Applications:
Mainly used in the steel structure construction industry:
Industrial plants (warehouses, workshops)
Commercial buildings (supermarkets, showrooms)
Logistics centers
Agricultural buildings (greenhouses, farms)
Prefabricated houses
| Technical Parameters | ||
| Item | Parameter | Remark |
| Machine Base | National Standard No.40 I-Beam Steel | Overall Welding Structure |
| Roller Material | Cr12Mo1V1 | Vacuum Hardening |
| Main Shaft | φ90,40Cr | Hardening and Tempering |
| Forming Groups | 20 | |
| Main Motor Power | 25KW, Invt | |
| Main Drive Gear Box | K107 (K107 Helical Gear Box) | |
| Drive Method | 1.2 Inch Double Chain Drive | |
| Cut-Off Mode | Hydraulic Cut-Off | Hydraulic Station Motor Power Is 11KW |
| Punching Mode | Hydraulic Punching | |
| Uncoiler | Load 5-Ton, With Loading Platform | Hydraulic Station Motor Power Is 2.2KW |
| Control System | Siemens/Schneider PLC | |
| Hydraulic System | BeiJin Huade Brand | |
| Total Length Of Production Line | Around 25 Meters | |
| Equipment Weight | Around 12-Ton | |
| Raw Material Thickness | 3.0mm | Q235 Galvanized Coil |
| Raw Material Width | 175mm~480mm | |
| Production Speed | 25~30m/min | |

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