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Key Features and Uses of This Equipment Include:
Highly specialized: The roll dies are specifically designed to produce the precise shape of the 686 IBR corrugations.
Highly efficient: It can operate continuously, typically at speeds of 20-40 m/min or higher, meeting the needs of high-volume production.
Highly adaptable: It can process steel or aluminum sheets of varying thicknesses (commonly ranging from 0.4mm to 1.2mm) and coatings (galvanized, galvanized, and pre-painted PVDF/Polyester).
Precise forming: The shape, height, and spacing of the corrugations are guaranteed to conform to the 686 standard. IBR standards ensure the strength, lap performance, and consistent appearance of the sheet materials.
Cut-to-Length: Equipped with a cutting device, the formed sheet materials can be precisely cut to the set length.
Automated Control: A PLC or CNC control system is used to set and monitor parameters such as production speed, length, and count.
Core Applications: Primarily serving the construction and building materials industry, particularly metal roofing and wall system manufacturers or large-scale engineering projects, these systems are used to produce roofing and wall coverings for large buildings such as industrial plants, warehouses, stadiums, shopping malls, and agricultural structures.
Core Components Typically Include:
Loader/Unwinder: Loads and unwinds the metal coil.
Guiding/Straightening Device: Ensures the strip enters the forming area straight.
Multi-Standard Forming Frame: The core component, each frame contains one or more pairs of upper and lower forming rollers, which are responsible for gradually bending the metal.
Cutting Device: Typically a hydraulic flying shear or stop shear, precisely cuts the sheet materials to the set length as they continue to move.
Discharging/Stacking System: Collects and stacks the formed and cut sheets.
Control System (PLC): Controls the running speed, cutting length, counting, etc. of the entire production line.
| Technical Parameters | ||
| Item | Parameter | Remark |
| Machine Base | National Standard No.36 I-Beam Steel | Overall Welding Structure |
| Roller Material | High Quality 45# Steel | Fine-Machining, Quenched |
| Main Shaft | φ75，45# Steel | Fine-Machining, Quenched |
| Forming Groups | 20 | |
| Main Motor Power | 5.5KW | |
| Drive Method | Chain Drive | |
| Cut-Off Mode | Hydraulic Cut-Off | Hydraulic Station Motor Power Is 4KW |
| Cut Blade | Cr12MoV | Quenched, HRC58-62 |
| Uncoiler | Load 5-Ton, With Loading Platform | Hydraulic Station Motor Power Is 2.2KW |
| Control System | Siemens/Schneider PLC | |
| Hydraulic System | BeiJin Huade Brand | |
| Total Length Of Production Line | Around 18 Meters | |
| Equipment Weight | Around 6-Ton | |
| Raw Material Thickness | 0.3-0.8mm | Q235 Galvanized Coil |
| Production Speed | 10~12m/min | |
